Big VFD Display: Progress Report!

I have been talking about VFDs for a long time now, mainly how to power them. I now have my PCBs for 12 IV-25 tubes ready and soldered!

The big display

You have to imagine this panel upright, 6 of them side by side. That will give a total area of 42 * 12 “pixels”. The display will be run by a ESP32 core, but the rest of it is completely up to me still. Of course the clock will be its most basic function but I’m also thinking Bluetooth/web radio player and maybe other things like the weather. The main board design is far, far from complete.

 

 

I originally bought 100 VFD tubes from eBay. Unfortunately I could not complete the 6th board, even though I theoretically needed only 12*6 = 72 tubes. Many of them had issues: some just simply did not work, but most of them had missing leads or at least leads that broke off due to corrosion/rust. In some instances I managed to carefully “restore” a lead if it was slightly too short, but I had to discard many tubes. These VFDs are from 1981 after all. That’s a big disappointment nonetheless, and 24 more are in the mail as we speak.

 

 

Complete PCB without the tubes
Complete PCB without the tubes

 

Software

On the software side, I have been working on a little utility that transforms a pixel font into a series of bytes I can feed the display. First of all I created a PNG out of a pixel font that respects the ASCII table order:

Press Start 2P Pixel Font
Press Start 2P Pixel Font

Then it gets automatically translated, for example A becomes:

const uint8_t PRESS_START_2P_LATIN_CAPITAL_LETTER_A[] = { 0x1c,0x1c,0x36,0x63,0x63,0x63,0x63,0x7f,0x63,0x63,0x63,0x63 };

Which gives, expressed in binary:

I voluntarily leave the most significant bit on the left because as the tubes are 7 dots only, this bit serves no purpose. Can you see the A? At the same time I am also working on a simple text scroller and a clock with transition effects between digit. It looks pretty darn cool and I will definitely post another progress report once the 6th board is complete.

 

Enclosure

The last part of this project is an enclosure of course, which will be 3D printed. TinkerCad will do the work here.

VFD tubes holder
VFD tubes holder

The bit of plastic in red will be screwed onto the PCB and help maintain the VFD tubes aligned at fixed positions. For this I am still waiting for my Prusa i3 MK3 printer that I have ordered back in October 2017 (!) but that’s a different story…

That’s it for this progress report, hopefully stay tuned for more updates!

 

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